1-2mm Thickness 0-15M/Min Ladder type cable tray roll forming machine
Description
Our cable tray roll forming machine (also called cable ladder roll forming machine) is capable of making different sizes of cable trays through replacing punching molds.
The cable trays produced by this roll forming production line are extensively used in factories and other building because of their accurate robustness.
With full and special experience, we can customize cable tray forming machines or cable roll forming production lines according to customers’ profile drawing and specifications.
Other high quality equipments, including metal roll forming machine are also provided as you require.
A. Main Components
| Components | Qty |
| Passive decoiler 3 Tons | 1 set |
| Roll former | 1 set |
| Puncher | 1 set (1 set punching mould) |
| Hydraulic station | 1 set |
| Hydraulic cut off system | 1 set (1 set cutting blade) |
| Electric control system | 1 set |
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B. Profile drawing
C. Technical flow
Passive decoiler → entry guiding & leveling → hydraulic punching →roll former → hydraulic cut off system → exit table
D. Machine components
1. Passive decoiler
1) Passive feeding, manual tightening
2) Coil weight: max 3 tons
3) Coil ID: ø508mm
2. Entry guiding & leveling
1) Entry guiding
2) Leveling: 7 rolls, material:40Gr, fine machining, hardening and tempering, hard chrome coated after fine grinding
a. Effective leveling width ≥300mm
b. Leveler speed: 0-20m/min
3. Roll former
1) Roll forming type: wall panel chain drive
2) Drive type: forming rollers is driven by synchronous chain and speed reducer
3) Stand: use H profile steel integral welding, with welded reinforced rib in the middle, the installation platform is integral machined by NC housing planer to guarantee the flatness, distressing after welding
4) Flux cored wire to weld stand and structure pieces, structure strength mechanical property reach marine components standard
5) Main motor power: 15KW-4P
6) Forming stations: 12 stations
7) Forming machine speed: 0-15 m/min
8) Coil thickness: 1.0 - 2.0mm
9) Roller material: bearing steel GCr15, single forging, fine machining, 2 times quenching, hardness: HRC 58-62°, hard chrome coated
10) Bearing: HRB
11) Main shaft: shaft diameter: Φ70mm, material: 40Cr, fine machining, hardening and tempering, hardness: HRC 250 - 280
12) Wall panel material: A3, NC fine machining
13) Bearing stand: cast iron material, fine machining, high stability and long work life
14) Accessories: all accessory pieces fine machining, polishing, acute angle abate, coated with decoration chrome or blackening treatment
15) Surface treatment: shot blasting treatment to remove rust after welding, polishing welding position and decoil, batch putty and then prime spray, the surface painting use advanced polyurethane and paint 2 times, fine painting for detailed sections
4. Puncher
mould: 1 set, 4 ball type guide rod, accurate guiding, up-down mould stand is qualified 45#, all stripper, down mould plate, punching head insert are imported SKD11, other mould plates are Cr12MoV
5. Hydraulic cutting system
1) Cutting type: Hydraulic
2) Cutting blade mould: material: Cr12, fine machining, quenching, HRC 58-62°, NC linear cutting, fine grinding
3) Hydraulic station and oil cylinder:
Hydraulic valve: Beijing Huade
Hydraulic pump: YBI-10, Yuken
All seals of hydraulic cylinder use Taiwan brand
4) Hydraulic power: 7.5kw
E. Electric control system
1. The whole use PLC control, LCD touch screen and HMI, set the program which can run automatically, the operator supervise the control process, realize the operator control the production line and modify the control parameters, and real time monitor the equipment running status, parameters and false alarm, the profile length setting, adjustment etc
2. Operation mode has manual and automatic type and freely switch, under manual status, can run a single machine which is convenient for machine maintenance, under automatic status, it conduct the whole line running, start by sequence
3. The whole line has emergency stop button for emergent matter to secure the machine and personnel safety. Exclude the power cables, all the signal cables use aviation plug to reduce cables connection time and mistake
1) Inverter: Yaskawa
2) PLC: Siemens
3) Touch screen: MCGS
4) Encoder: Omron
5) Power: as per customer
Touch screen
FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements
Product Tags:
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1-2mm Thickness 0-15M/Min Ladder Type Cable Tray Roll Forming Machine Images
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